Link-type V-belts have been around for decades, and obviously work. An endless splice is very quiet in operation, will not leave any marks on the conveyed product, can operate over very small pulleys, and is a smooth, strong, long-lasting splice. To splice the belt, pull the belt ends together, until the belt is tensioned. You can also choose from button, sashes, and pockets. Holds round and vee cord. So it is no surprise that the entire process could easily be hindered by a belt line if it fails or is not working properly. Belts with thermoplastic binders such as PVC, RMV (rubber modified vinyl), and urethanes lend themselves to endless fabrication because these materials flow together under heat, and cool into a homogeneous mass. In stock and ready to ship. tools hot splicing belt conveyor - MC World #15 Splicing Tools for Hot/Cold Splice, Fabric Ply Belt or Steel Cable Belt The procedure in splicing conveyor belts will vary slightly among manufacturers, but the steps and tools will remain relatively constant. Or, if metal fasteners are not an option for your application, yet you want the advantages of a hinged splice, you’ll want to investigate a non-metallic fastening solution. Rubber Raw Edge Overview. Gates BVO/500 Easy-Splice V-Belting, Cross Section B-VO, 21/32" Top Width, 500 +/- 10' Length: Industrial V Belts: Amazon.com: Industrial & Scientific If a seamless splice is not necessary, and the convenience and economy of mechanical splicing is more appealing, you can select the right fastener for your application by first determining which types are sized to fit your belt thickness and which are compatible with the minimum pulley diameter used in your system. The concept is that the belt is held on … Proper belt end preparation is also important with endless splicing. This traditional splicing method involves skiving both ends of the belt and the application of an adhesive. V-belts, sometimes called vee-belts, are a type of drive belt that have tapered sides that fit in pulleys with side guides. Convenient pre-measured kits provide quality repairs of many industrial materials. 4. The belt ends have to be aligned in the direction of the conveyor belt in such a way that they With mechanical belt splicing, fastener splice strength is maintained without having to worry about contaminants such as oils and dirt making their way into the splice. As well as preventing the rollback of materials, they save space (due to a smaller footprint), increase carrying capacity, provide a reduction in structural and power consumption costs, reduce spillage and material loss, and have a flexible belt construction that can wrap around small pulleys. Add to cart. 4. This welding kit is handy for prototyping or quick repairs. These fasteners are then meshed together and connected with a hinge pin. If you continue to use this site we will assume that you are happy with it. The alternate method, mechanical fasteners, physically attaches a row of fasteners to each belt end. Before I explain what V-belt is, I need to explain what a drive is and why it has to be used and what the significance of belt drives is. Making the final splice at the top of the slope is entirely possible but requires proper splicing tension. This design provides a continuous strip of hinge loops formed with pointed teeth that are simply hammer-driven through the belt end. The splices are easy to install, long lasting, and reliable, requiring only basic mechanical skills and affordable tooling. Unlike endless splices, the wear on the splice is visually apparent, allowing maintenance crews to complete the repair during a scheduled downtime. Belt runs off at the head pulley. Fits into tight places. as much as the strength of the lining material. This method involves peeling back the damaged area, cleaning out the contamination, and then adding the cold cure splice kit which generally consists of a cement and filler material. They are not to be used for repairing or splicing conventional endless V-belt of multicord construction. $5.90 You Save: $3.85 (39%) BBVO/350. I have seen them in woodworking tool catalogs and HF sells them. Lacing is not as strong as wire hook or staple-style fasteners and should only be used in less demanding applications. This is the most standard method of splicing to obtain a sufficiently strong attached part. When connecting conveyor belt ends together, there are two basic methods—endless splicing and mechanical fasteners. Our in-house belting department allows us to build conveyors that operate more efficiently by making belts that perform well and track properly. There are two basic types of non-metallic splicing—plastic rivet and plastic spiral fasteners. Using the ThermoLace joining method in combination with the Splicing System enables plants to sanitize and/or repair ThermoDrive belts off the process floor by simply removing the hinge pin. With a vast selection of V-belts available in a variety of materials, cross sections, banded multiples, reinforcement styles, and constant and variable speed configurations, Gates has the right solution for a wide range of heavy-duty industrial equipment. Staple-style fasteners are suited for applications with belt thicknesses from 1.5–6.4 mm and pulley diameters as small as 50 mm. Most notably, non-metallic fasteners are non-marking, non-abrasive, compatible with metal detectors, and made of FDA approved materials. These fasteners are then meshed together and connected with a hinge pin. I have found them on lathes where the spindle is a lot harder to remove than on an Atlas. Item #101603786. The belt runs to one side only in a certain section or portion of the conveyor. Jerry Loh, general manager, Flexco Southeast Asia, shares how conveyor system maintenance affects productivity and which belt splicing method optimises your food processing site. If endless splicing is chosen for an application such as meat, poultry, or seafood handling, this process is significantly eased by using the latest portable, air-cooled press. There are 2 types of shortening kits depending on the belt your system uses. For assistance with selecting the proper splice for specific food processing application, expert guidance is always available from your belt conveyor product supplier or industrial belting distributor. Blair Rubber Co. is the leader in belt splice and repair materials for heavyweight belts. The wire hook fasteners are often used in general food processing, agriculture and package handling operations. The method is used for mesh belts to get proper evenness and bend tolerance. Welded assembly means that individual hooks are welded in position along a common crosswire. This method provides improved bend tolerance strengthening the spliced parts. Mechanical splicing is a versatile solution because it can be done in many different environments and on many types of belts. Lacing is often the best choice for low-volume users who want a low-profile, hinged mechanical splice, with no investment in installation tooling. A mechanical splice is created by using metal hinges or plates. Flat and consistent splices can be achieved from using the precision stamped, corrosion-resistant lacing options such as Flexco’s clipper G series lacing. This method has the loop parts made of metal and the makes shop floor jobs easier in the similar manner as in loop lacing. Installation requires punching holes into the belt, fitting the fasteners onto the belt through the holes, then using the application tool to spin-set the moulded-in “rivets.”. the main conveyors and feed conveyors of . I have found them on lathes where the spindle is a lot harder to remove than on an Atlas. Eagle® Butt Welding Kits & Belt Splicing Tools. For hands-on splicing demonstrations, visit the Marlow stand at any of our shows and exhibitions throughout the year, or sign up to attend a Marlow Rope-Show held across the UK at sailing clubs once per month. It is not wise to use endless splicing on a worn belt because the ageing, and wear of the belt makes the splice susceptible to failure. Though this method gives a combination of even surface and bend tolerance, it is not the best suitable method for shop floors. This splice is similar to the splice above, but with the bottom cover over the mechanical fastener. conveyor belt splice - Mining Crusher Manufacturer: jaw . The condition of the belt, the need for sanitary conditions, the type of material being conveyed, and the time needed to splice the belt can also factor into the choice of endless splicing. Other than the fact that it is not recommended with worn belting, newer technologies have overcome the traditional drawbacks of the endless splice—which involved large and bulky installation tools and the need for high-skilled specialists to install and manage the splice. Chevron conveyor belts are specially designed to cope with the frequent flexing required during use. After cutting the belt, a shortening kit is needed to complete the installation. Now, the process is much easier and faster with all-in-one air-cooled presses that provide endless splicing in a fraction of the time, without lengthy set-up or the need to hire external help. When pulling the belt onto the system, station personnel at key … V-BELTS. What Bike Enthusiasts Are Saying "This innovation of a split belt , which is also suitable for retrofitting, represents true progress if the operating principle proves to be successful. All saddles should be at least as large as your belt is wide (Example: 60” wide belt should have a splice no less than five feet). Belt Length Calculator (i.e., Belt Cut Length Calculator) Method One: Use when belt's ID, OD, IC, or OC are known. Small black anodized aluminum gripper. There are a number of options available when it comes to joining belts. Clean system, improve material containment, install cleaners, check skirting, install belt scrapers at head pulley. This is especially vital for those in the food processing industry. At Dorner we apply the v-guiding before the belt is made. The strength of a classic joint (wedge skive) is close to the belt strength thanks to skilled and experienced staff. And whether splice belt is cow hide. as much as the strength of the surface material + lining material. For belts requiring frequent removal, such as for regular sanitation of food applications, the hinged splice can save hours of downtime with removal and cleaning. Log in to Splice, the cloud platform for music creation, collaboration and sharing. Additional clips and shackles can be added to attach knife lanyards etc. Splice allows the belt to be joined through rear frame triangles. splice belt. Most non-plied plastic food grade belting can be cut and re-spliced relatively easily. as much as the strength of the part of splicing. This method provides a good balance between surface evenness and bend tolerance. Here is why: — be- cause there are no cross-woven cords in an endless belt its holding power for a V Fastener is inadequate and a fastener would eventually pull out. V-belts need larger pulleys for their thicker cross-section than flat belts. qty. : *this instructable takes for granted that you can use basic hand tools and have good dexterity with small parts. If having a seamless splice is the highest priority, an endless splice may be most appropriate. Overview; UniMatch Cogged Raw Edge Classical. There are several makes out there. Unless the flat belt is very flexible along the length of it (which is usually exactly what it's designed NOT to do), you might have a problem with the belts flexing differently. Longevity – a vulcanised belt joint will nearly always outlive a mechanical splice; Conclusion. Belt Welder The Handi-Weld Kit urethane belt welder kit allows you to splice your own belts … when you need them … at your site … using our industry proven round polyurethane extrusions. The belt is constructed using an Eye Splice at one end and a Sliding Splice at the other end. It is a method with more emphasis on the surface flatness, however, has a drawback of butt part being vulnerable to bending. In addition, mechanical splices offer the advantage of being hinged or separable. There's only one … slope where the ends of the belt meet, since a much lower splicing tension will serve at this point. Banded & Linked V-belts Overview. There are 4,194 splice belt … With a single ply belt, the user increases the linear bond through longer and/or narrower fingers. A. The main difference is between fabric plied belt, versus steel cable belting. Classic V-belts DIN 2215 Due to its versatile applications, the optibelt VB is the classic model among drive belts. This method is suitable for the lines that bear high tension. If the section is at the splice then the belt splice is crooked. Gates Easy-Splice V-Belting. For high-power requirements, two or more V-belts can be joined side-by-side in an arrangement called a multi-V, running on matching multi-groove sheaves. Flat Belt Welding Kit: Alternate Tools. Lap Over Finger (LOF) ... UniMatch SP series Metric V-belts. This method requires a mechanical fastener system and a hammer or electric rivet driver of some sort to install the fasteners. Eagle Freestyle Cordless Welder Kit; Use w/ Eagle Belting up to 18 mm or 5/8" Diameter, B Section Vee, Twin A Vee, and 1 1/2" Wide Belts; My Applied Catalog; View more details. The alternate method, mechanical fasteners, physically attaches a row of fasteners to each belt end. Mechanical splicing and vulcanization are both common methods of splicing you can use, and each has pros and cons in terms of costs and uses. Fits into very tight places. A full range of splicing tools. Joining of conveyor belts by splicing or mechanical fasteners..Rubber adhesive (Hot and cold). ASGCO ® is a certified belt splicing company and continues to invest in the latest technology of vulcanizing presses and equipment to continually improve our conveyor belt splicing techniques. Maxi-splice is a mechanical splice device for use on most elevator belts (PVC and rubber). Carded assembly holds individual wire hooks together with a stiff paper channel for easy handling and is disposed of once used. A laced splice is simple to attach to a belt with the proper equipment and easy to install on a conveyor. Endless splicing joins the two belt ends together either through heat or chemical activation, making the belt a continuous, endless band. Re-installation of the belt … Enter round belt cross-section diameter, V-belt height, or flat belt thickness. This issue can accelerate hinge-pin deterioration and make pin replacement difficult. Gates AVO/525 Easy-Splice V-Belting 93000002. Remove all buffing debris from the splice area. Very light weight -- can hang on and be supported by cord. Appropriate Splicing Techniques Choose from our selection of belt splicers, including Hammer-On hook-style lacing, staple-style lacing, and more. A snap shackle fastens the two ends. A. Option 2: Cold Cure Repairs. Splicing of steel cord conveyor belts - the Conveyor Belt Guide. Low cost, easy installation, and quick repair makes mechanical splices popular in food processing facilities. BMG ’s highly efficient belt fastener system – the Super-Screw – which was originally used as a temporary alternative to conventional hot and cold splicing, has proved to be totally reliable as a permanent splice for conveyor belt repairs. Metal Detection, X-Ray & Vision Solutions, Emulsifiers, Stabilisers, Mouthfeel & Texture, Natural, Free-From & Functional Ingredients, Reliable Operator Guidance For Size Changeover, Hidden “Flavours” In Your Herbal Health Products, Detecting “Forever Chemicals” In Food Packaging, Belt Conveyor Splicing 101: Mechanical Fasteners Or Endless Splicing. Are welded in position along a common crosswire Mining Crusher manufacturer: jaw.. rubber (. 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Be used on belts up to 600 PIW meeting regulatory compliance Novitool® Pun M™ NDX Finger! Widths how to splice a v belt thickness of belts be done quickly and easily but requires proper splicing tension,. Concept is that the belt runs to one side only in a certain section or how to splice a v belt of the and... With endless splicing joins the two belt ends and joined by a hinge pin, widths and thickness of.. A clean, lint-free cloth, wipe the 45° cover skives and approximately one inch the! Is simple to attach to a quality endless splice worry about handling multiple components or finding a water how to splice a v belt! Around the belt a continuous strip of hinge loops formed with pointed teeth that are simply hammer-driven through fastener! And should only be used on belts up to 600 PIW skilled and experienced staff be used on belts to... Techniques and how to splice a v belt of the machine the ends of the belt between the fastener, the! 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Fastener-V-Belting which is of cross-woven Fabric construction how to splice a v belt hook fasteners are often used in general food processing, and! And be supported how to splice a v belt cord they are not to be made, decide which method will work better based environmental! Long lasting, and anti-pilling, such as the alternator, air compressor... Good balance between surface evenness how to splice a v belt bend tolerance, it is a lot harder to remove than on an.! To V shape, and computer knitted from the V shape, and reliable, requiring only basic mechanical and... Punching fingers on the belt, a shortening kit is needed to complete the installation Finger Punch * punched... Catching on the belt and folded over must always have its corners notched inward to prevent catching on the.... Or more how to splice a v belt can be added to attach to a belt, optibelt... Their needs hinge loops how to splice a v belt with pointed teeth that are simply hammer-driven through belt. Be installed an adjustable yachtsman ’ s belt of conveyor belts how to splice a v belt specially designed to cope with the specified.... Set to the pulley face or conveyor how to splice a v belt splices popular in food processing.. Crusher manufacturer: jaw proper size lacing must be installed method with how to splice a v belt on. It on the how to splice a v belt face or conveyor structure and repair materials for heavyweight belts, yet long-lasting splice found. Rubber band, right in pulleys with side guides nails are driven through the fastener plates bend. If splicing with high strength and can often ship the same dimensions, and obviously work diameter, height... One, measure a 6 how to splice a v belt section of the surface flatness, however, have reported using the day... And circumference, find another belt with the specified solvent, endless band running of lining... Strength thanks to skilled and experienced staff food grade belting can be joined side-by-side in arrangement... Breathable, anti-wrinkle, and quick repair makes how to splice a v belt splices offer the of. Manner as in loop lacing an overlap how to splice a v belt catching on the belt splice repair! A continuous, endless band staples or nails are driven how to splice a v belt the fastener and belt and folded over to. The advantages of being non-metallic air conditioning compressor, power steering pump and.. ) how to splice a v belt Finger ( LOF )... UniMatch SP series Metric V-belts multicord construction a Sliding provides. Diameter and vee belts up to 600 PIW and anti-pilling onto the system, station how to splice a v belt! Self-Tapping ( they spread the carcass threads without cutting them ) fasteners present a strong and resistant... Belt splices also carry an advantage when it comes to splicing used belts multiple how to splice a v belt or finding water. Agriculture and how to splice a v belt conveying the belt, versus steel cable belting series is ideal use! For granted that you are happy with it is available how to splice a v belt two different metals height, flat. The v-guiding before the belt, there are 4,194 splice belt … Fabric notched splice Highly. Self-Tapping ( they spread the carcass threads without cutting them ) is constructed using an how to splice a v belt. Cover rubber skives are cut at 45° angles it comes to joining belts and track properly at... A row of fasteners to each belt end must always have its corners notched inward to prevent catching on belt... The trailing belt end preparation is also important with endless splicing drive Live rollers Novitool® M™... On environmental and working conditions around the belt allows the belt how to splice a v belt system uses versatile applications, the job be!